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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Weird science: Researchers develop energy-saving 'liquid window'

Scientists at the Nanyang Technological University, Singapore (NTU Singapore) have developed a liquid window panel that can simultaneously block the sun to regulate solar transmission, while trapping thermal heat that can be released through the day and night, helping to reduce energy consumption in buildings.

The NTU researchers developed their "smart window" by placing hydrogel-based liquid within glass panels. Their research found that it can reduce up to 45% of heating, ventilation, and air-conditioning energy consumption in buildings in simulations, compared to traditional glass windows. It is also around 30% more energy efficient than commercially available low-emissivity (energy-efficient) glass, while being cheaper to make.

The smart window turns opaque when exposed to heat, thus blocking sunlight, and, when cool, returns to its original clear state. [Photo: NTU Singapore]

 

 

The technology is the first reported instance in a scientific journal of energy-saving smart windows made using liquid, and supports the NTU Smart Campus vision that aims to develop technologically advanced solutions for a sustainable future.

Windows are a key component in a building's design, but they are also the least energy-efficient part. Due to the ease with which heat can transfer through glass, windows have a significant impact on the heating and cooling costs of a building. According to a 2009 report by the United Nations, buildings account for 40% of global energy usage, and windows are responsible for half of that energy consumption.

Conventional energy-saving low-emissivity windows are made with expensive coatings that cut down infrared light passing into or out of a building, thus helping to reduce demand for heating and cooling. However, they do not regulate visible light, which is a major component of sunlight that causes buildings to heat up.

To develop a window to overcome these limitations, the NTU researchers turned to water, which absorbs a high amount of heat before it begins to get hot -- a phenomenon known as high specific heat capacity.

They created a mixture of micro-hydrogel, water, and a stabiliser, and found through experiments and simulations that it can effectively reduce energy consumption in a variety of climates, due to its ability to respond to a change in temperature. Thanks to the hydrogel, the liquid mixture turns opaque when exposed to heat, thus blocking sunlight. When cool, it returns to its original clear state.

Most suitable for office buildings
At the same time, the high heat capacity of water allows a large amount of thermal energy to be stored instead of getting transferred through the glass and into the building during the hot daytime. The heat will then be gradually cooled and released at night.

Dr Long Yi, lead author of the research study published in the journal Joule and senior lecturer at the School of Materials Science & Engineering said, "Our innovation combines the unique properties of both types of materials -- hydrogel and water. By using a hydrogel-based liquid, we simplify the fabrication process to pouring the mixture between two glass panels. This gives the window a unique advantage of high uniformity, which means the window can be created in any shape and size."

The liquid mixture used to create the smart window is made from micro-hydrogel, water and a stabilizer. [Photo: NTU Singapore]

 

 

As a result of these features, the NTU research team believes that their innovation is best suited for use in office buildings, where operating hours are mostly in the day.

As a proof of concept, the scientists conducted outdoor tests in hot (Singapore, Guangzhou) and cold (Beijing) environments.

The Singapore test revealed that the smart liquid window had a lower temperature (50 C) during the hottest time of the day (noon) compared to a normal glass window (84 C). The Beijing tests showed that the room using the smart liquid window consumed 11% less energy to maintain the same temperature compared to the room with a normal glass window.

Can shift electricity load peak, block noise
The scientists also measured when the highest value of stored thermal energy of the day occurred.

The temperature peak in the normal glass window was 12 pm. In the smart liquid window it occurred at 2 pm. If this temperature peak shift is translated to a shift in the time that a building needs to draw on electrical power to cool or warm the building, it should result in lower energy tariff charges for users.

Simulations using an actual building model and weather data of four cities (Shanghai, Las Vegas, Riyadh, and Singapore) showed that the smart liquid window had the best energy-saving performance in all four cities when compared to regular glass windows and low-emissivity windows.

Soundproof tests also suggested that the smart liquid window reduces noise 15% more effectively than double-glazed windows.

The other first author, Dr Zhou Yang was a PhD student at NTU and is currently an associate professor at China University of Petroleum-Beijing (CUPB).

The research team is now looking to collaborate with industry partners to commercialize the window technology.

Source: NTU Singapore

Published November 2020

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